Glue them on, clamp them again like in the previous step and leave it to dry 24-48 hours before cutting the top hook. The hook will be 1.5" wide when completed and will provide a nice stable hook which shouldn't flop around. These will form the hook which attaches to the top black bar of the Dewalt table saw. Now take the two yellow piece block which you glued together previously and glue that to the inside face of each side, lining it up to the top. Draw the hook shape in pencil onto the outside face of each side. Now draw the hook on the top of each side. You will cut the hook once the outer wood is glued on. The shape of the arc does not need to be very accurate, but you do need to use the waste wood for the purple and green pieces.ĭo NOT yet cut the hook in the main side. I cut the arc on a bandsaw, but you could also use a jigsaw. Also on the main side is a big swinging arc.
You could cut it with a jigsaw and chisel. On the main side there is a groove at the top which is 1" wide by 1/2" deep. You will first glue them together, cut the hook, and then glue them on to the side. The purple pieces will form the bottom hook. You will first glue them together and then glue them on to the side. The yellow pieces will form the top hook. The green pieces are to mount underneath the table top. The two sides and table top should be able to all be cut from one 24 x 48" piece of 1/2" ply if you don't make any mistakes. It includes all dimensions for the three main parts. The first step is to download the plans and print out the two colored plans. Here is a video of how it will look when you're done: Video, and here is the video of how to assemble it. You can download the PDF plans for this table saw here: Dewalt Table Saw Outfeed Table Plans Included is the sourcefile in Google Sketchup format if you want to alter the plans. a router to make channels along the top for a cross cut sled to come out of the miter tracks and onto the table (optional). a few clamps to join the pieces together (mandatory) a table saw for the rip and cross cuts (mandatory) a bandsaw or jigsaw for the rounded cuts (mandatory) 2x 2.5" bolts to "loose secure" the table top to the sides. Some 1" wood screws to attach the wooden hooks to the sides. wood glue for sandwiching wood strips together
This is a typical size and cost me $10 at my local Ace Hardware. I saw a lot of different plans for out-feed tables that were solid cabinets, but they were too large for me. I didn't want to have to get expensive metal parts.folded down flat for simple storage when not needed.was really easy to put on and take off.But it really needs an outfeed table to catch the cut lumber. It's a compact, great contractors table saw. The most popular table saw on Amazon (as of June 15) is the Dewalt DW series.
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